HOW DO YOU IMPROVE YOUR SQUARE SHOULDER MILLING APPLICATIONS?

THREE MAIN AREAS FOR OPTIMIZING YOUR SQUARE SHOULDER MILLING OPERATION

MINIMIZE CHATTER OR NOISE IN SQUARE SHOULDER MILLING OPERATIONS

Chatter and noise in square shoulder milling operations is not only annoying, but it also has a direct impact on productivity and component quality. Check out these solutions for reducing chatter here.

Milling chatter or vibrations can occur when there are unfavourable conditions or limitations in the cutting tool, fixture, workpiece or in the machine. There are some strategies to reduce the vibrations such as:

✔ Improve the stability of the workpiece and milling cutter

✔ Minimize tool overhang

✔ Change cutter positioning

✔ Confirm that the cutting data are according to the recommendation

✔ Select a positive and easy cutting cutter and insert

✔ Reduce vibration by using antivibration bars

Discover the Turbo 16 in details

IMPROVE CHIP CONTROL, PROCESS RELIABILITY & PERFORMANCE

Reduce poor chip evacuation and unstable processes and improve application reliability and performance. We give you many possible solutions.

Problems with chips often occurs when performing slotting operations in long chipping materials or when milling pockets and deep cavities on vertical machines where it’s difficult to get the chips out.

Here are some solutions:

✔ Improve chip evacuation by using directed coolant or compressed air

✔ Change tool path strategy and cutter position

✔ Select a coarse pitch cutter

✔ Split the cuts into several passes

Discover the Turbo 16 in details

REDUCE TOOLING AND MANUFACTURING COSTS AND INCREASE SUSTAINABILITY

The goal of every operation is to keep costs as low as possible. When you keep costs low, you are typically creating a more sustainable way of machining as well. Learn more about how to make your processes the most sustainable. There are many ways for optimization. We show you many of them.

✔ Secure sustainability KPI´s by eliminating waste and achieve a sustainable machining process

✔ Reduce energy consumption

✔ Increase circularity

Discover the Turbo 16 in details

The new Turbo 16 square shoulder cutter — the next generation of the industry-leading Turbo family—meets all described challenges head-on. With an impressive list of optimized features, the Turbo 16 generates exceptional tool performance with a smooth cutting action and low noise levels, making it the go-to-tool for almost all applications and workpiece materials. Be excited and discover more!

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We would also be happy to get to know your challenge in square shoulder milling operations.

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